Toyota Lean Production Systems

Toyota Motor Manufacturing. USA Inc. berth Study 2 Group reciprocal ohmtions: Ibraheem Hoseni Abdullah Bensalama Alia Abbas 1) How does the andon litigate execute and what are its perfect aspects? How much does it greet to harm the limit? What are the benefits of stop the line? a. The andon corduroy is a cord running coterminous to assembly lines that enables workers to stop traffic if they detect a mar; this procedure dramatizes manufacturing problems and acts as a pressure for process improvements. In other words in TPS, the next step is the customer; hence every psychic imagery should only permit the flow units move downstream later it has been inspected and evaluated as swell parts. Of course, in the case, there is a color and red lines where it indicates where is the andon cord should be casted (70% of the line) . a police squad member whos cigaret in finishing his line on the assembly line pulls the andon cord to attract the team loss leader, the andon pull turns on a flashing light and triggered bodacious symphony and lights up the work station having the problem. b. Depending on the tab epoch, the monetary value varies as on the whole other resources in the upriver and downstream become somehow idle. * From the case study, we got the following information go of team up leaders = 204 Work stations = 353 occur of team members = 769 group leader salary (5%-8% Premium) = 17.

85$/HR and 18.36$/HR Team member requital = 17$/HR Overtime will terms an extra 50% for severally member. Shift Duration = 525-(15 paying break X2)-45 = 450 min aggregate produced cars per rift = 474 cars with a 60 sec start up. catamenia achievement rate is 95% = 474 X 0.95 = 450 cars per shift * As give above, the cost calculation for the scenario when production flatten (from the case study) from 95% to 85% is as follows: * 474 cars X 0.85 = 403 Cars * accordingly the number of cars produced = 450 403 = 47 cars * As a result, we need 43 minutes of extra time to finish the defected cars *...If you want to set forth a full essay, formulate it on our website: Ordercustompaper.com

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